Excellence

In the Foundry & Steel Industry

Our Expertise

We master the art of optimizing machines and systems for special processes and functions

Master processes

  • Keep the spread in the green area and eliminate unplanned outliers
  • Keep processes stable with all product changes

Increase efficiency

  • Introduce higher-level process control parameters
  • Eliminate drivers of high costs in operation and maintenance

Digitalize processes

  • Communicate vertically & horizontally and evaluate processes statistically
  • Track progress and quality and report results online

Upgrade and modernize plants

  • Adapt capacity to production and make equipment fit for the future
  • Integrate new requirements for environmental protection and occupational safety

Project examples

Excellence in Foundry/ Steel Industry

Process audit of a steel foundry for a strategic investor

Reduce rework and increase efficiency

  • Audit of all areas of smelting | Forms | Casting | Heat treatment and machining
  • Root cause analysis
  • Suggest solutions

Increase OEE – Overall Equipment Effectiveness by ladle automation

Eliminate the bottleneck between melting and strand casting and increase production

  • Automated ladle transport with weighing of the amount of molten iron
  • Temperature and Analysis Tracking Charge Make-Up > Spectrometer > Treatment
  • Consideration of deslagging, residual iron recycling and ladle changes

Smart foundry automation as a holistic approach to process excellence

Improvement of transparency and key figures

  • Forward planning of production and maintenance
  • Methods and systems combine TPM, Kaizen, Lean, OEE, MES, 6σ etc.
  • Synchronize data and make it available offline for analyzes and reports

We will be happy to advise you personally.

Do you have any questions or concerns that you would like to discuss in a personal appointment? We are pleased about your message!

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